Efficient commissioning also has a big impact on company profitability

In today’s dynamic world, working quickly and accurately is crucial to staying competitive. This is no different in the field of machine installation, where the efficient work of our colleagues not only has an impact on the smooth operation of the equipment, but also on the wider economic context. Efficient machines and equipment, professionally installed, contribute greatly to increased productivity, cost savings and improved quality, thus contributing to the economic growth and profitability of the company.

Why should you use the full service package of GyörökGép during the setup of your machines and equipment?

We support our partners‘ efficient production processes with the expertise and extensive knowledge of our staff. In addition, the installation of machines and equipment carried out by the staff of Györök Ltd. goes beyond the successful operation of the production line, it also extends to the profitability of the company. By leveraging our decades of expertise in this field, our customers achieve better operational efficiency, less waste and improved product quality. We help them optimize their production systems, efficiently coordinate resources and eliminate bottlenecks, resulting in smoother operations and greater customer satisfaction. We keep up-to-date with advanced technologies through continuous training of GyörökGép staff. From automation to implementing data-driven analysis, we strive to provide our customers with a full service in machine installation, enabling them to exploit the potential of their machines and equipment, and thus increase their efficiency and flexibility.

After commissioning, GyörökGép undertakes the maintenance and servicing of the machines and equipment!

Today, maintenance is central to all industrial activities and is crucial to the productivity and competitiveness of companies. It is therefore important that the production line is regularly inspected and serviced after the machines and equipment have been commissioned. Of course, regular maintenance also greatly increases the productivity and profitability of companies. After all, unplanned downtime results in lost revenue, which reduces the profitability of companies.

Why entrust GyörökGép with the maintenance of your machinery?

As already mentioned, the commissioning of machinery and equipment is preceded by careful planning. In this phase, for example, our staff familiarise themselves with the tooling of the production line, prepare themselves with the machine’s characteristics and study its electrical connections. This makes the work of our colleagues much easier later on, so they can carry out the obligatory servicing and repairs quickly and efficiently. All this leads to much less downtime, which greatly reduces downtime losses.

Besides the commissioning of machines and equipment, the maintenance of production lines is essential

Industrial maintenance can generally be defined as the combination of all activities and techniques necessary to maintain production facilities in the desired operational condition, ensuring that all parts are in optimal working order. There is another aspect to taking care of the proper functioning of machinery and equipment, namely cost control. To meet production volumes and ensure product quality, it is important that machinery and equipment are kept in good working order. That is why GyörökGép always supports its customers‘ success with high quality maintenance services. In addition, if required by our partners, we are involved in identifying optimisation opportunities and implementing a regular improvement process.

If professional installation, proper maintenance and repairs are important to you, choose the GyörökGép team!

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Why is a test run necessary?

After machine installation comes the test run, which both the owner and the installation company have an interest in completing. During the test run, either the team appointed by the owner or the employees of GyörökGép check the machines and equipment for defects in functions and features. The aim is to identify and eliminate faults. If the test run is carried out by the owner’s team, the GyörökGép team will carry out the repair of any problems identified. Remember, correcting any faults found during the test run is not the same as fully implementing the safety measures required for normal day-to-day operation. If everything on the production line has worked perfectly, production can start.

GyörökGép staff also carefully plan the safe test run

Most of the health and safety measures required during production should be taken during the test run. Therefore, the client has to deal with these issues when the GyörökGép staff are still installing and commissioning the production line. This is because the lack of this will hamper the test run. Therefore, once the installation is completed, GyörökGép experts are of course available to help you make the necessary adjustments to ensure that the test run can be carried out without delay and without any problems. In order to ensure that the machine or equipment can be operated safely, GyörökGép staff will first define the sequence of activities, work procedures and protective measures to minimise risks.

What are they?
These are technical, organisational or measures relating to the staff responsible for operating the machine or equipment.
Let’s look at them in more detail:

• Definition of the trial run process
• Hazards and risks assessment
• Identification and designation of hazardous areasr
• Identification of protective measures
• If included in the contract, training of employees, including checking the qualifications of employees
• Designation of the person responsible for first aid and provision of escape routes

Who provides the checklist during the test run?

To ensure the success of the test run, GyörökGép staff use a checklist. The checklist is always machine-specific, either provided to GyörökGép by the manufacturer of the machine or equipment, or developed by GyörökGép staff based on their own experience. In many cases, the test/test run is carried out under the supervision of a supervisor sent by the manufacturer. If a malfunction occurs during the test run, it is quickly corrected by GyörökGép colleagues and testing continues. In the case of smaller machines and equipment, the test run is carried out by GyörökGepgép’s colleagues alone.

What else is being tested by GyörökGép staff during the test run?

Of course, during the test run, GyörökGép staff not only go through the checklist provided by the machine manufacturer, but also, thanks to their decades of experience, inspect every detail of the machine and equipment. What are they? For example, if a machine line is pneumatically or hydraulically controlled, the equipment must be tested with this technology in mind. But the stability of the machine is checked, whether the equipment is levelled and fixed exactly in place, whether all components are installed, whether the electrical wiring is correctly connected, whether the current can be disconnected quickly and professionally, whether the connecting cables are not a tripping hazard, whether there is a danger from passing traffic, whether the machine does not leak dangerous substances, what the noise level is, whether the machine is handled in the most ergonomic conditions, etc. But they also suggest if there is inadequate lighting above the production line.

If necessary, the GyörökGép staff will investigate and rectify any adjustment options for problems encountered during the test run, and if necessary, come up with special solutions to get production up and running as quickly as possible.

If you are looking for a reliable and experienced machine installation team, choose GyörökGép!

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Why is it necessary to regularly maintain and service the machines?

In order to ensure continuous and safe work, the owners of machines and equipment carry out regular maintenance measures. This also means that, in many cases, after the installation, GyörökGép’s employees remain in a working relationship with the client, unless it is a foreign machine installation or a larger plant with its own maintenance department.
GyörökGép’s service after machine installation includes all measures for the maintenance and servicing of machine lines. These workflows ensure that the machine lines remain functional and safe, so breakdowns are mostly preventable. GyörökGép’s employees perform five basic activities during servicing and maintenance: inspection, maintenance, repair and analysis of weak points, and based on this, making recommendations for improvements.

After installation, how can greater operational safety and optimal cost savings be achieved?

GyörökGép employees always draw the attention of clients to the importance of post-installation maintenance, as consistent and condition-based maintenance can save about a quarter to half of repair costs, and employee safety can be sustainably improved. Even before departure, we agree on these details and GyörökGép develops a customized solution, thanks to which the installation can proceed smoothly.

Maintenance and service work is essential to increase safety

After the installation is completed, maintenance is one of the most effective work processes for the long-term operation of machines and equipment. This includes all the measures that must be taken into account in order to delay the wear and tear of machinery and equipment as much as possible, as this guarantees a trouble-free production process. But in addition to machines and equipment, the safety of workers is at least as important, if not more important. Therefore, in order to ensure the permanent safety of those working on the machines and equipment, the following maintenance work must be carried out regularly and the condition of the machine lines must be checked.

●  Thorough cleaning of machines and equipment: for example, removal of dirt or chip residues
●  Lubrication of working tools: greasing/oiling of wearing parts with the appropriate lubricants
●  Checking machine settings, repairing and replacing damaged or stretched parts
●  Replacement of worn parts, oil or air filters and seal

With this, GyörökGép’s team of professional and well-trained specialists provides assistance in order to avoid machine breakdowns and production stoppages. The employees of GyörökGép take care of everything, from the comprehensive and complete support of individual machines and equipment, to the transparent, documented processes.

GyörökGép is also a reliable partner in machine development

GyörökGép is also available to its partners with unique, subsequent development of machines and equipment. They are happy to participate already in the planning phase, with analysis, performing calculations, and supporting concept creation. They not only make already installed machine lines safer, but also integrate them into the digital world if necessary. From now on, energy-saving solutions will be developed, in light of this, the transformation will also be carried out, the control system will be modernized, etc. Complete or gradual retrofits are implemented, which bring a significant quality improvement during production. They expand the functionality and performance of equipment and machines and can thus increase the profitability of the production line.

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Why is professional machine installation so important?

That’s because there are so many things to consider when installing a machine, from leveling the machine, to making the correct electrical connections, to installing moving parts correctly. They are all interrelated and interconnected and cannot work effectively without each other in order to make the machine or equipment productive. If a detail is not properly attended to by a team of professionals, serious damage can result from this seemingly minor oversight.

What kind of issues does GyörökGép face when installing machines?

One of the most common problems is that parts of the machine do not arrive on the installation schedule, or are not delivered in the right order. The consequence is that work is stalled, which can mean delays of several weeks and has a serious cost implication. Unfortunately, the machinery or equipment does not always arrive as expected, and the packaging may be different. If the specialists at GyörökGép have rectified these problems, they are sometimes faced with the problem that parts cannot be installed correctly or that the machine manufacturer simply forgot to include them with the delivery. These can also be serious disruptions which need to be followed up with a consultation. But it also happens that the manufacturer does not include a specification with the machine, but this is a problem that GyörökGép’s specialists can quickly and efficiently overcome.

What other challenges are facing the professionals at GyörökGép?

Sometimes, despite prior arrangements, the company that ordered the machine installation does not have the necessary equipment on site. Rarely, but sometimes, tools are not supplied in accordance with the metric system, what is available is too large or too small, or the socket may not be horizontal. In industrial plants, accurate leveling is essential to maintain operational accuracy. These challenges are also taken on with ease by GyörökGép’s team of experienced and skilled technicians. After all, they arrive at the machine installation site with a certain basic tool kit so that, in principle, everything is at their disposal. Since each machine installation is different, after the job is completed, the difficulties of the job and how it was solved are evaluated with the management. Building on this experience, they are prepared for the challenges of unpacking, installation and commissioning. Of course, the good communication skills of GyörökGép’s colleagues also greatly help to ensure a flexible installation, so that any problems that arise can be solved smoothly. For example, in the event of a shortage of parts, delivery and arrival can be quickly agreed with the manufacturer. These details show that Györökgép is flexible and professional in dealing with unexpected situations. That is why it is very important that the details are discussed in great detail before the machine installation starts.

Safety comes first when installing a machine!

Of course, the employees of GyörökGép comply with the safety regulations to the maximum, but machine installation also generates a number of safety challenges, as in many cases improvisation is required. During the test run, our colleagues take into account that the machines and equipment meet the basic safety and health requirements. The aim is always to ensure that, when a machine installation is completed, the risk of accidents is eliminated throughout the machine’s lifetime. In this context, not only the intended use is taken into account, but also the foreseeable consequences of misuse.

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What to consider when installing machinery abroad?

Setting up a plant abroad is a much more complex process than domestic assembly, which depends to a large extent on the country of destination, its customs, rules and, of course, the language used. For example, there may be differences in the operating environment or in the electrical network set-up when setting up abroad. Therefore, before the GyörökGép installation team travels to the site of the assignment, a much more careful planning is required than the preparation of the domestic assembly. Because, for example, the careful installation of a large industrial installation often takes several weeks. This means organising accommodation for the technicians and, if necessary, the visas required for entry.

Our customers appreciate our flexibility, our efficiency and our efforts to get the installation up and running as quickly as possible. Of course, the staff of GyörökGép will prepare a detailed concept for the professional installation of the machines and equipment, which will be precisely adapted to the customer’s capabilities and needs. Upon receipt of the order, immediate consultations are held to determine exactly what work needs to be carried out in order to ensure the successful installation of the machinery, e.g. welding, electrical installation. Why is this so important? Because this is the basis on which the management of GyörökGép draws up the list of outgoing specialists.

Details of a successful machine installation abroad

It is also important to clarify what kind of tools are available at the place of installation of the machine or equipment, because this has a great influence on the tools and equipment that GyörökGép’s specialists take with them. If the contract also includes the training of maintenance staff, it should also be clarified what expertise they have, and the language in which they can communicate on site during commissioning is also an open question. But let’s look at the details of what else needs to be agreed when installing machinery abroad: the floor space required and available for the machine or equipment, local safety regulations, what health and safety regulations exist in the country, what written and unwritten rules exist in the host country regarding behaviour, and what quality assurance system the company applies. If the factory or plant will be in production during the installation, when can the machine be installed so that production is not disturbed by GyörökGép’s technicians Before departure, these details are agreed and GyörökGép will develop a tailor-made solution to ensure a smooth installation.

Machine installation abroad? GyörökGép is the right solution!

As one of the leading providers in our industry, we know exactly what the secret to a successful machine installation is. Depending on the task, we develop a tailor-made concept with transparent and clearly defined processes and the necessary service is managed and carried out by GyörökGép specialists. It doesn’t matter whether you need to install a whole machine line or just one machine. Because our perfectly matched team of experts is specifically specialised in machine installation, we can install machines of any size, both nationally and internationally. With more than 20 years of experience, GyörökGép offers a structured assembly service, whether it’s installation in an existing building or in a newly built hall as a greenfield investment, the end result is always a flawless test run.

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How do we work?

Before the installation of the machines and machinery lines, we first assess the conditions of the site. We take into account the characteristics of the area of operation, as this greatly influences the equipment and machinery needed to install the machines and fit them in place. We will also agree on the general and operational safety, ethical and other technological regulations, the arrival of the parts and the assembly schedule. GyörökGép’s specialist team meets all your requirements for the installation and relocation of industrial, plant and heavy machinery.

Why choose the GyörökGép division of Györök Ltd. for the installation, commissioning and relocation of your machinery?

Installing a machine or a machine line requires a high degree of precision and expertise, with maximum compliance with safety rules. The installation of machinery requires coordinated, professional teamwork to ensure that every detail, even the smallest part, is in the right place and that all adjustments are carried out flawlessly. Our professional and close-knit team is at home in an industrial environment and has no problem complying with even the strictest ethical and safety rules, whether at home or abroad.

GyörökGép specialists can install any type of machine, production line and technology

The GyörökGép team has been installing and commissioning machines and production lines for almost 20 years. During this time, we have been able to meet all the challenges of installing and relocating heavy machinery, industrial and plant machinery and technology. No accidents have occurred during our machine installations and no damage has been caused to our customers. This is proven by the fact that our former customers choose us again and again for the installation and relocation of machinery and technology. Our colleagues do not leave the installation site until the machine is accurately set up or the trial run is not working properly. The company’s technicians will only hand over a safely installed and calibrated machine.

Choose our professional team if you need a reliable machine installation company!

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