ADA furniture factory started seventy years ago and has grown from a small Austrian family mattress manufacturer into one of Europe’s largest furniture manufacturers. Today it develops and manufactures furniture in five factories in Austria, Hungary and Romania. ADA factories have a total floor area of over 170,000 square metres and their seating sets and beds have conquered the most important furniture stores in Western Europe and are very popular with customers. The group is still headquartered in Anger, Austria, and more than 2,500 employees work to fulfil the company’s philosophy of customer satisfaction as its main goal.

Stage 1: The ADA Nova Ltd. site in Zalaegerszeg

The first stop of our project was the ADA Nova Kft. site, where the day started with an education in occupational safety and then we got acquainted with the site. Afterwards we dismantled the machinery and prepared it for transport. Here our first task was to move the machinery to another hall within the site.

Although it may not sound like a big job at first, moving a line of machines within a site is actually the same as moving the machines to a completely different location. We get to know the equipment to be dismantled, we plan the entire dismantling process and logistics. When dismantling, we precisely mark the machine components, paying attention to every detail and part, so that we can install the machines at a new site at any time.

The team of GyörökGép has more than 20 years of experience in machine installation, maintenance and installation, and we know that improper installation can affect the whole life of the line, even causing frequent failures, production losses, and even shortening the life of the equipment.

ADA Nova Ltd. provided the truck for the transfer to the new hall within the Zalaegerszeg site and the crane and forklift for the unloading. Finally, the unloading of the machine to the designated place started.

Stage 2: Anger, Austria

One week after the relocation started, the Györök Ltd. team travelled to Anger, Austria, the 2nd location of the project, where we continued our work. The machine line here was dismantled and prepared for transport in 2 days. On the third day the machines were delivered and unloaded at the new site in Zalaegerszeg.

Zalaegerszeg again – Assembly and test run

In Zalaegerszeg, we completed the installation, precise assembly and wiring of the machines in two days, followed by the trial run, during which the necessary fine tuning was also carried out.

Finally, at our customer’s request, we dismantled and palletised the gluing cabinets and moved the spring dismantling machine and the sponge cutting machine to their designated places.

The relocation project was successfully completed in all locations, the logistical challenges were efficiently handled by the GyörökGép team. The machines and trucks provided by ADA Nova Ltd. Our team completed the tasks within the planned timeframe, so the machine was in production 3 days ahead of schedule.

Summary – Professional machine relocation from Zalaegerszeg to Anger

This project is an excellent example of how the GyörökGép team handles complex industrial machine relocation tasks involving multiple sites. The project, commissioned by ADA Nova Kft., proved that well-planned, professionally executed machine relocation can not only be safe and fast, but can also provide significant benefits to the customer – the machines were back in operation three days ahead of schedule.

The key to success: precise disassembly, accurate logistics, professional assembly and trial operation, all carried out reliably across multiple countries. This is the quality that GyörökGép Kft. guarantees its partners – in any industry, in any country.

❓ FAQ – Machine relocation and international machine transport

1. What is the difference between relocating a machine within a site and between countries?

Basically, the process is the same from a technical point of view: disassembly, identification of components, safe transport, reassembly, and trial operation. International projects also involve additional logistical and customs challenges – the GyörökGép team is prepared for these as well.

2. How long does it take to relocate a machine line?

It depends on the complexity of the project and the distance, but in the case of ADA Nova Kft., for example, the GyörökGép team was able to handle three locations on time, even faster than planned. Depending on the project, the complete relocation of a machine line can usually take from a few days to a week.

3. Do I need to provide a crane, forklift, or truck?

It depends on the order. In the case of the ADA Nova project, for example, the equipment was provided by the customer, but GyörökGép is flexible – we can even organize complete transportation and lifting.

4. Is there a warranty for the machine installation carried out by GyörökGép?

Yes, we provide a warranty for all our commissioning work and, upon request, we also provide maintenance and service contracts to ensure that the machine continues to operate reliably in the long term.

5. In which industries do you undertake machine installation?

We work in a wide range of diverse industries. Our experience covers the furniture industry, automotive industry, electronics manufacturing, food industry, and virtually any other field where precise, industrial-level machine movement and commissioning is required.

If you’re looking for a reliable machine installation and relocation team, look no further than Györök Ltd. – GyörökGép team!

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A Relocation order from ADA Nova Ltd. bejegyzés először Györökgép-én jelent meg.

Efficient commissioning also has a big impact on company profitability

In today’s dynamic world, working quickly and accurately is crucial to staying competitive. This is no different in the field of machine installation, where the efficient work of our colleagues not only has an impact on the smooth operation of the equipment, but also on the wider economic context. Efficient machines and equipment, professionally installed, contribute greatly to increased productivity, cost savings and improved quality, thus contributing to the economic growth and profitability of the company.

Why should you use the full service package of GyörökGép during the setup of your machines and equipment?

We support our partners‘ efficient production processes with the expertise and extensive knowledge of our staff. In addition, the installation of machines and equipment carried out by the staff of Györök Ltd. goes beyond the successful operation of the production line, it also extends to the profitability of the company. By leveraging our decades of expertise in this field, our customers achieve better operational efficiency, less waste and improved product quality. We help them optimize their production systems, efficiently coordinate resources and eliminate bottlenecks, resulting in smoother operations and greater customer satisfaction. We keep up-to-date with advanced technologies through continuous training of GyörökGép staff. From automation to implementing data-driven analysis, we strive to provide our customers with a full service in machine installation, enabling them to exploit the potential of their machines and equipment, and thus increase their efficiency and flexibility.

After commissioning, GyörökGép undertakes the maintenance and servicing of the machines and equipment!

Today, maintenance is central to all industrial activities and is crucial to the productivity and competitiveness of companies. It is therefore important that the production line is regularly inspected and serviced after the machines and equipment have been commissioned. Of course, regular maintenance also greatly increases the productivity and profitability of companies. After all, unplanned downtime results in lost revenue, which reduces the profitability of companies.

Why entrust GyörökGép with the maintenance of your machinery?

As already mentioned, the commissioning of machinery and equipment is preceded by careful planning. In this phase, for example, our staff familiarise themselves with the tooling of the production line, prepare themselves with the machine’s characteristics and study its electrical connections. This makes the work of our colleagues much easier later on, so they can carry out the obligatory servicing and repairs quickly and efficiently. All this leads to much less downtime, which greatly reduces downtime losses.

Besides the commissioning of machines and equipment, the maintenance of production lines is essential

Industrial maintenance can generally be defined as the combination of all activities and techniques necessary to maintain production facilities in the desired operational condition, ensuring that all parts are in optimal working order. There is another aspect to taking care of the proper functioning of machinery and equipment, namely cost control. To meet production volumes and ensure product quality, it is important that machinery and equipment are kept in good working order. That is why GyörökGép always supports its customers‘ success with high quality maintenance services. In addition, if required by our partners, we are involved in identifying optimisation opportunities and implementing a regular improvement process.

If professional installation, proper maintenance and repairs are important to you, choose the GyörökGép team!

A The impact on productivity and profitability of the proper setting up of production lines bejegyzés először Györökgép-én jelent meg.

Why is a test run necessary?

After machine installation comes the test run, which both the owner and the installation company have an interest in completing. During the test run, either the team appointed by the owner or the employees of GyörökGép check the machines and equipment for defects in functions and features. The aim is to identify and eliminate faults. If the test run is carried out by the owner’s team, the GyörökGép team will carry out the repair of any problems identified. Remember, correcting any faults found during the test run is not the same as fully implementing the safety measures required for normal day-to-day operation. If everything on the production line has worked perfectly, production can start.

GyörökGép staff also carefully plan the safe test run

Most of the health and safety measures required during production should be taken during the test run. Therefore, the client has to deal with these issues when the GyörökGép staff are still installing and commissioning the production line. This is because the lack of this will hamper the test run. Therefore, once the installation is completed, GyörökGép experts are of course available to help you make the necessary adjustments to ensure that the test run can be carried out without delay and without any problems. In order to ensure that the machine or equipment can be operated safely, GyörökGép staff will first define the sequence of activities, work procedures and protective measures to minimise risks.

What are they?
These are technical, organisational or measures relating to the staff responsible for operating the machine or equipment.
Let’s look at them in more detail:

• Definition of the trial run process
• Hazards and risks assessment
• Identification and designation of hazardous areasr
• Identification of protective measures
• If included in the contract, training of employees, including checking the qualifications of employees
• Designation of the person responsible for first aid and provision of escape routes

Who provides the checklist during the test run?

To ensure the success of the test run, GyörökGép staff use a checklist. The checklist is always machine-specific, either provided to GyörökGép by the manufacturer of the machine or equipment, or developed by GyörökGép staff based on their own experience. In many cases, the test/test run is carried out under the supervision of a supervisor sent by the manufacturer. If a malfunction occurs during the test run, it is quickly corrected by GyörökGép colleagues and testing continues. In the case of smaller machines and equipment, the test run is carried out by GyörökGepgép’s colleagues alone.

What else is being tested by GyörökGép staff during the test run?

Of course, during the test run, GyörökGép staff not only go through the checklist provided by the machine manufacturer, but also, thanks to their decades of experience, inspect every detail of the machine and equipment. What are they? For example, if a machine line is pneumatically or hydraulically controlled, the equipment must be tested with this technology in mind. But the stability of the machine is checked, whether the equipment is levelled and fixed exactly in place, whether all components are installed, whether the electrical wiring is correctly connected, whether the current can be disconnected quickly and professionally, whether the connecting cables are not a tripping hazard, whether there is a danger from passing traffic, whether the machine does not leak dangerous substances, what the noise level is, whether the machine is handled in the most ergonomic conditions, etc. But they also suggest if there is inadequate lighting above the production line.

If necessary, the GyörökGép staff will investigate and rectify any adjustment options for problems encountered during the test run, and if necessary, come up with special solutions to get production up and running as quickly as possible.

If you are looking for a reliable and experienced machine installation team, choose GyörökGép!

A Which check-list does GyörökGép use for test runs? bejegyzés először Györökgép-én jelent meg.

Why is it necessary to regularly maintain and service the machines?

In order to ensure continuous and safe work, the owners of machines and equipment carry out regular maintenance measures. This also means that, in many cases, after the installation, GyörökGép’s employees remain in a working relationship with the client, unless it is a foreign machine installation or a larger plant with its own maintenance department.
GyörökGép’s service after machine installation includes all measures for the maintenance and servicing of machine lines. These workflows ensure that the machine lines remain functional and safe, so breakdowns are mostly preventable. GyörökGép’s employees perform five basic activities during servicing and maintenance: inspection, maintenance, repair and analysis of weak points, and based on this, making recommendations for improvements.

After installation, how can greater operational safety and optimal cost savings be achieved?

GyörökGép employees always draw the attention of clients to the importance of post-installation maintenance, as consistent and condition-based maintenance can save about a quarter to half of repair costs, and employee safety can be sustainably improved. Even before departure, we agree on these details and GyörökGép develops a customized solution, thanks to which the installation can proceed smoothly.

Maintenance and service work is essential to increase safety

After the installation is completed, maintenance is one of the most effective work processes for the long-term operation of machines and equipment. This includes all the measures that must be taken into account in order to delay the wear and tear of machinery and equipment as much as possible, as this guarantees a trouble-free production process. But in addition to machines and equipment, the safety of workers is at least as important, if not more important. Therefore, in order to ensure the permanent safety of those working on the machines and equipment, the following maintenance work must be carried out regularly and the condition of the machine lines must be checked.

●  Thorough cleaning of machines and equipment: for example, removal of dirt or chip residues
●  Lubrication of working tools: greasing/oiling of wearing parts with the appropriate lubricants
●  Checking machine settings, repairing and replacing damaged or stretched parts
●  Replacement of worn parts, oil or air filters and seal

With this, GyörökGép’s team of professional and well-trained specialists provides assistance in order to avoid machine breakdowns and production stoppages. The employees of GyörökGép take care of everything, from the comprehensive and complete support of individual machines and equipment, to the transparent, documented processes.

GyörökGép is also a reliable partner in machine development

GyörökGép is also available to its partners with unique, subsequent development of machines and equipment. They are happy to participate already in the planning phase, with analysis, performing calculations, and supporting concept creation. They not only make already installed machine lines safer, but also integrate them into the digital world if necessary. From now on, energy-saving solutions will be developed, in light of this, the transformation will also be carried out, the control system will be modernized, etc. Complete or gradual retrofits are implemented, which bring a significant quality improvement during production. They expand the functionality and performance of equipment and machines and can thus increase the profitability of the production line.

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A The staff of GyörökGép is at your service even after the installation of the machines and equipment! bejegyzés először Györökgép-én jelent meg.

Why is professional machine installation so important?

That’s because there are so many things to consider when installing a machine, from leveling the machine, to making the correct electrical connections, to installing moving parts correctly. They are all interrelated and interconnected and cannot work effectively without each other in order to make the machine or equipment productive. If a detail is not properly attended to by a team of professionals, serious damage can result from this seemingly minor oversight.

What kind of issues does GyörökGép face when installing machines?

One of the most common problems is that parts of the machine do not arrive on the installation schedule, or are not delivered in the right order. The consequence is that work is stalled, which can mean delays of several weeks and has a serious cost implication. Unfortunately, the machinery or equipment does not always arrive as expected, and the packaging may be different. If the specialists at GyörökGép have rectified these problems, they are sometimes faced with the problem that parts cannot be installed correctly or that the machine manufacturer simply forgot to include them with the delivery. These can also be serious disruptions which need to be followed up with a consultation. But it also happens that the manufacturer does not include a specification with the machine, but this is a problem that GyörökGép’s specialists can quickly and efficiently overcome.

What other challenges are facing the professionals at GyörökGép?

Sometimes, despite prior arrangements, the company that ordered the machine installation does not have the necessary equipment on site. Rarely, but sometimes, tools are not supplied in accordance with the metric system, what is available is too large or too small, or the socket may not be horizontal. In industrial plants, accurate leveling is essential to maintain operational accuracy. These challenges are also taken on with ease by GyörökGép’s team of experienced and skilled technicians. After all, they arrive at the machine installation site with a certain basic tool kit so that, in principle, everything is at their disposal. Since each machine installation is different, after the job is completed, the difficulties of the job and how it was solved are evaluated with the management. Building on this experience, they are prepared for the challenges of unpacking, installation and commissioning. Of course, the good communication skills of GyörökGép’s colleagues also greatly help to ensure a flexible installation, so that any problems that arise can be solved smoothly. For example, in the event of a shortage of parts, delivery and arrival can be quickly agreed with the manufacturer. These details show that Györökgép is flexible and professional in dealing with unexpected situations. That is why it is very important that the details are discussed in great detail before the machine installation starts.

Safety comes first when installing a machine!

Of course, the employees of GyörökGép comply with the safety regulations to the maximum, but machine installation also generates a number of safety challenges, as in many cases improvisation is required. During the test run, our colleagues take into account that the machines and equipment meet the basic safety and health requirements. The aim is always to ensure that, when a machine installation is completed, the risk of accidents is eliminated throughout the machine’s lifetime. In this context, not only the intended use is taken into account, but also the foreseeable consequences of misuse.

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A Frequent challenges and ways of dealing with them in production line installations bejegyzés először Györökgép-én jelent meg.

What to consider when installing machinery abroad?

Setting up a plant abroad is a much more complex process than domestic assembly, which depends to a large extent on the country of destination, its customs, rules and, of course, the language used. For example, there may be differences in the operating environment or in the electrical network set-up when setting up abroad. Therefore, before the GyörökGép installation team travels to the site of the assignment, a much more careful planning is required than the preparation of the domestic assembly. Because, for example, the careful installation of a large industrial installation often takes several weeks. This means organising accommodation for the technicians and, if necessary, the visas required for entry.

Our customers appreciate our flexibility, our efficiency and our efforts to get the installation up and running as quickly as possible. Of course, the staff of GyörökGép will prepare a detailed concept for the professional installation of the machines and equipment, which will be precisely adapted to the customer’s capabilities and needs. Upon receipt of the order, immediate consultations are held to determine exactly what work needs to be carried out in order to ensure the successful installation of the machinery, e.g. welding, electrical installation. Why is this so important? Because this is the basis on which the management of GyörökGép draws up the list of outgoing specialists.

Details of a successful machine installation abroad

It is also important to clarify what kind of tools are available at the place of installation of the machine or equipment, because this has a great influence on the tools and equipment that GyörökGép’s specialists take with them. If the contract also includes the training of maintenance staff, it should also be clarified what expertise they have, and the language in which they can communicate on site during commissioning is also an open question. But let’s look at the details of what else needs to be agreed when installing machinery abroad: the floor space required and available for the machine or equipment, local safety regulations, what health and safety regulations exist in the country, what written and unwritten rules exist in the host country regarding behaviour, and what quality assurance system the company applies. If the factory or plant will be in production during the installation, when can the machine be installed so that production is not disturbed by GyörökGép’s technicians Before departure, these details are agreed and GyörökGép will develop a tailor-made solution to ensure a smooth installation.

Machine installation abroad? GyörökGép is the right solution!

As one of the leading providers in our industry, we know exactly what the secret to a successful machine installation is. Depending on the task, we develop a tailor-made concept with transparent and clearly defined processes and the necessary service is managed and carried out by GyörökGép specialists. It doesn’t matter whether you need to install a whole machine line or just one machine. Because our perfectly matched team of experts is specifically specialised in machine installation, we can install machines of any size, both nationally and internationally. With more than 20 years of experience, GyörökGép offers a structured assembly service, whether it’s installation in an existing building or in a newly built hall as a greenfield investment, the end result is always a flawless test run.

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A How do we prepare for installing machines abroad? bejegyzés először Györökgép-én jelent meg.

How do we work?

Before the installation of the machines and machinery lines, we first assess the conditions of the site. We take into account the characteristics of the area of operation, as this greatly influences the equipment and machinery needed to install the machines and fit them in place. We will also agree on the general and operational safety, ethical and other technological regulations, the arrival of the parts and the assembly schedule. GyörökGép’s specialist team meets all your requirements for the installation and relocation of industrial, plant and heavy machinery.

Why choose the GyörökGép division of Györök Ltd. for the installation, commissioning and relocation of your machinery?

Installing a machine or a machine line requires a high degree of precision and expertise, with maximum compliance with safety rules. The installation of machinery requires coordinated, professional teamwork to ensure that every detail, even the smallest part, is in the right place and that all adjustments are carried out flawlessly. Our professional and close-knit team is at home in an industrial environment and has no problem complying with even the strictest ethical and safety rules, whether at home or abroad.

GyörökGép specialists can install any type of machine, production line and technology

The GyörökGép team has been installing and commissioning machines and production lines for almost 20 years. During this time, we have been able to meet all the challenges of installing and relocating heavy machinery, industrial and plant machinery and technology. No accidents have occurred during our machine installations and no damage has been caused to our customers. This is proven by the fact that our former customers choose us again and again for the installation and relocation of machinery and technology. Our colleagues do not leave the installation site until the machine is accurately set up or the trial run is not working properly. The company’s technicians will only hand over a safely installed and calibrated machine.

Choose our professional team if you need a reliable machine installation company!

A Why is it so important to choose the right machine installation company? bejegyzés először Györökgép-én jelent meg.

GyörökGép undertakes the regular maintenance of industrial machinery under a general contract

In order to guarantee the constant safety of its employees and the continuous fulfilment of its orders, the company operating the machines must carry out maintenance work and regularly inspect the machines. GyörökGép undertakes regular maintenance and repair of machines and industrial equipment within the framework of quarterly, half-yearly or annual framework contracts, which includes steps to delay the wear and tear of the machine or machinery as much as possible. 

What are these?

• Cleaning the technical units thoroughly: removing dirt or metal shavings, for example
• Greasing of working tools: greasing/oiling of moving parts with suitable lubricants
• Adjustment/tightening of screws: for example, adjusting the timing belt or possibly recalibrating the bearings
• Replacing worn parts: setting up/resizing parts to be replaced, replacing seals, etc.
• Maintenance processes are kept up to date with transparent documented data

GyörökGép staff will take care of everything, from maintenance and breakdowns to full support for individual machines.

GyörökGép’s mobile maintenance team will identify the problem on the spot and if the right part is not available or cannot be ordered, it will be designed and made to size in their factory. For older machines, if the technical drawing is not available, it is not a problem for the technicians.

Why GyörökGép is the right choice?

With more than 30 years of experience, GyörökGép’s skilled technicians ensure that contracted partners‘ machines and industrial equipment are protected against potential machine breakdowns and production shutdowns. With their support, maintenance can be planned in advance so that the company is not caught unawares and a trouble-free production process is guaranteed. In the event of an unexpected failure, GyörökGép staff will quickly and efficiently identify the source of the fault and repair it. For us, maintenance involves five basic actions: inspection, maintenance, carrying out minor repairs on site, identifying weak points in the equipment and, if necessary, remanufacturing parts.

Machine installation? Relocation? Maintenance? Repairs? Contact our professional team!

A Smaller projects are also important! Repair and maintenance of machines and machinery lines bejegyzés először Györökgép-én jelent meg.

Why entrust the installation to professionals?

The installation and commissioning of a production line is an extremely complex process, which depends to a large extent on the future operating environment. For example, if there are variations in the operating environment or in the electrical network during commissioning, this can lead to financial losses due to delays in production. But even if the initial unpacking and set-up goes smoothly, there are usually always minor problems that can take a long time to rectify without the right technician. The energy and time spent, for example due to safety considerations, can even seriously delay the start-up of production. Remember that the systematic commissioning of a large industrial installation often takes several weeks.

The operation of the equipment is usually carried out by the subsequent operating staff after the initial commissioning. For this reason, our company, as the commissioning company, depending on its contractual obligations, often also undertakes the training of the machine and the equipment. The commissioning can be considered successful if the machine or equipment has been unpacked professionally, set in place, connected to the necessary networks, safely commissioned in accordance with the health and safety regulations and the equipment is capable of producing the product in the required quality and quantity.

Commissioning is considered complete when the following three objectives have been achieved:

• Operability of the machinery, equipment, parts of the plant: the objective is to achieve operability and successful start-up of the trial run
• Trial run: start of production of the product, even in phases
• Successful take-over: the equipment has reached the guaranteed performance, usually established within 72 hours of operation

But more about the details:

• Unpacking: the machines are mostly delivered in containers or wooden boxes to minimise the risk of damage by the manufacturer. In most cases, the machine or equipment is removed from the container smoothly. Our experienced technicians are prepared for every eventuality, so they can lift the equipment out of the shipping container quickly and efficiently.
• After unpacking, the machine is set in its working position. Before the equipment arrives, we will therefore be informed about the size of the equipment and compare it with the production site. If necessary, we will arrange for a suitable forklift truck or the dismantling of the wall. Then only the obstacles within the plant need to be moved or avoided.
• Setup: Once the machine or equipment is in place inside the plant, the next step is to set up the machine accurately. This process involves setting the machine to the correct millimeter in relation to other machines or utilities, and leveling it. This is also important for the optimum operation of the machine and to avoid damage to the machine. This operation also includes the positioning of the machine.
• Mechanical assembly. This is the phase during which all other parts or sub-assemblies are fixed in place. It also includes the connection of the machine or equipment to other machines.
• Installation of the electrical cabinet: this is either installed on the machine itself or in a separate electrical cabinet, depending on the size and type of the make. During installation, our specialists will be careful and precise, because a small mistake can cause serious damage. Our electrician colleagues connect all wire ends in place, thus guaranteeing a safe manufacturing process. The machine controls are also set and programmed during this process.
• The installation of the cable duct and the electrical cable network from the electrical cabinet to the machine, and possibly also inside the machine, to ensure smooth operation.
• Electrical wiring of the control and IT wiring of the strong and weak currents. All wiring must be terminated in the correct location for safe operation and maintenance.

Once all these operations have been carried out correctly, the machine can be put into operation and all the remaining settings, programming and test runs can be carried out.

If you are looking for a customised technical solution to get you up and running in the shortest possible time and in the most cost-effective way, contact us!

A The basic steps of a successful production line installation from unpacking to trial operation bejegyzés először Györökgép-én jelent meg.